Metal fabrication department

Our welding island is composed of:

A Comau Smart NS 12-1.185 industrial robot with 6 controlled axes and a maximum load of 12 kg on the torch wrist.

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The robot is fitted on a jib column carrying a sliding trolley with interpolated brushless motor drive and a work stroke of 15000 mm.

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A Fronius Ts 5000 current generator with water cooling unit, a Push-Pull torch complete with automatic centring device by TCP Laser system and JOINT-FOLLOWER assembly.

The island consists of three stations:

Station 01
180° indexing fixture with two units, each with a swivelling lathe. Both units are interpolated to the robot. Max. weldable diameter …..; max. length … mm; max. weight … kg.
Any rotating body can be processed on station 01. It is also equipped for fully automated manufacturing of hydraulic cylinders and textile machine rollers.

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Station 02

Lathe with 2000 kg carrying capacity; length and height (between centres) 5000 and 1000 mm respectively; driven by interpolated brushless gear motor.
It is used for welding rotating bodies large rolls, tanks and complex structures. We are also equipped to weld – with special coating – valves from 3’’ to 24”.

Station 03

Free zone of L 4000 × W 4000 × H 1500 millimetres, to carry out coatings on flat and cylindrical parts.
It is used for flat and cylindrical parts on which special uninterrupted bead-to-bead coatings are to be made.

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SAND BLASTING APPARATUS WITH LIFTER MOD. CAPRI 15/20 H22 NR.2

Work range:2000x2000x2000 ans capacity Kg.2000.
By means of two sliding pulley blocks on two separate sections, the parts to be treated are hung individually or in clusters, on the lifter of a air sliding carriage. During sand blasting, the lifter inside the machine rotates to expose the surface evenly to the abrasive flow. A second lifter allows to load and upload during working phases optimizing the performance of the apparatus.

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